Gear and spline manufacture
 Verzherst_Elektrode_Kupfer Copper electrode


FRENCO manufactures gearing in small batches and single-piece productions and specialises in high precision gearing. We also work closely with our partner companies to deliver complete components to your individual requirements. Benefit from our extensive experience with gearing! Who doesn’t like to work with a partner who has made “pure perfection” his business and achieves this on a daily basis?

 Verzherst_SchleifenInnenverzahnung
Grinding of
internal teeth



Manual Grinding:
Many spur tooth contours are still today best produced on conventional grinding machines. This means high demands are made on the grinding specialists.
Gear manufacture in a conventional grinding shop is possible with the following parameters:

Criteria External teeth  Internal teeth
 Others
Max. workpiece length
560 mm
300 mm
 
Max. face width
500 mm
70 mm
Pitch circle up to 30 mm
110 mm
Pitch circle up to 60 mm
150 mm Pitch circle up to 150 mm
Max. through bore diameter
 300 mm
 
Max. pitch circle diameter
300 mm
approx. 250 mm
 
Max. workpiece weight
 
  50 daN
Materials

 

steel, copper, graphite

Verzahnungs- genauigkeit

  Q3 as per DIN 3962

  Q3 as per DIN 5480




NC-Grinding:
A KAPP VAS 55 P, which was specially improved to accommodate FRENCO’s requirement for highest precision, is used to NC grind gearing. Both dressable grinding wheels and CBN wheels are used.

Gear manufacture (external teeth) in the NC grinding shop is possible with the following parameters:

Criteria  Dimensions  Verzherst_Kapp_Schleifen
Max. workpiece length
750 mm
Max. workpiece lengthface width
500 mm
Max. through bore diameter
500 mm
Max. pitch circle diameter
450 mm
Max. workpiece weight
40 daN
Materials
steel, titanium
Gear accuracy
Q2, Q3
DIN 3962




Wire eroding:
Our wire eroding facilities are tuned for high precision accuracy using sophisticated technology and are placed in a fully climatised room. All of this together with the know-how of the operating specialists creates a brilliant combination which results in highest accuracy.

Manufacturing of internal gearing on the wire eroder is possible within the following parameters:

Criteria  Dimensions  Verzherst_drahterodieren
Max. workpiece length
200 mm
Max. face width
200 mm
Max. through bore diameter
220 mm
Max. pitch circle diameter
approx. 210 mm
Max. workpiece weight
40 daN
Materials
steel, copper, nonferrous heavy metal
Gear accuracy
Q3 as per DIN 3962
Q3 as per DIN 5480


Brochures:

Our current brochures about 'Gear and spline manufacturing' you can download here.
Print this Page print
The FRENCO IC-artefact
- a new impulse!
FRENCO GmbH –
for more than 30 years an expert in
the gear and spline measurement.